This laboratory is aimed at providing an introduction to the Know-how of common processes used in industries for manufacturing parts by removal of material in a controlled manner. Auxiliary methods for machining to desired accuracy and quality will also be covered. The emphasis throughout the laboratory course will be on understanding the basic features of the processes rather than details of constructions of machine, or common practices in manufacturing or acquiring skill in the operation of machines. Evidently, acquaintance with the machine is desirable and the laboratory sessions will provide adequate opportunity for this.
Course Educational Objectives (CEOs):
The main objective of this course is to impart practical exposure on various machine tools used in industry.
Course Outcomes (COs):
After completion of the course students will be able to:
-
Exhibit the ability in developing sequence of machining operations required for industry.
-
Capable of manufacturing components according to given drawings using various machine tools
Laboratory Utilization:
S.No |
Laboratory Name |
Branch(s) |
1 |
Machine Tools Lab |
Mechanical-V Semester |
2 |
Mini Projects |
Mechanical , Aerospace |
3 |
Major Projects |
Mechanical , Aerospace |
4 |
Project based Lab Experimentation |
Mechanical, Aerospace |
LIST OF EXPERIMENTS:
-
To perform the step turning operation and taper turning operation on a given M.S. work piece
-
To perform knurling operation and threading operation on a given M.S. work piece
-
To form and grind the given work piece (square rod) into single point cutting tool
-
To cut a rectangular groove (or key way) with given dimensions on work piece using Shaping machine.
-
To perform drilling and tapping operations on a given M.S. plate using universal drilling machine.
-
To prepare a smooth flat surface on M.S.flat using surface Grinding machine.
-
To cut spur gear on a given M.S.Round blank using milling machine.
STUDY EXPERIMENTS:
-
Study the principal parts and specifications of Lathe Machine.
-
Study the principal parts and specifications of Capstan and Torrent Lathe Machine
-
Study the principal parts and specifications of Universal Drilling Machine
-
Study the principal parts and specifications of Horizontal Milling Machine
-
Study the principal parts and specifications of Shaper Machine
-
Study the principal parts and specifications of Planar Machine
-
Study the principal parts and specifications of Slotter Machine
-
Study the principal parts and specifications of Surface Grinding Machine
-
Study the principal parts and specifications of Tool Cutter
-
Study the principal parts and specifications of CNC Turing Machine
-
Study the principal parts and specifications of CNC Milling Machine
List of Equipment/Tools:
S. No
|
Name of the Equipment |
Price in Rs. |
Quantity |
Total Amount in Rs. |
1 |
All Geared Lathe Machine |
5,06,948.00 |
01 |
5,06,948.00 |
2 |
Lathe (4 ½ ‘ bed) (DEEPAK) |
31007.64 |
14 |
4,34,107.00 |
3 |
Lathe (6 ½ ‘ bed) (MISAL) |
78809.00 |
01 |
78,809.00 |
4 |
Lathe (7 ‘ bed) (ORIENT) |
59952.00 |
02 |
1,19,904.00 |
5 |
Capstan & Turret Lathe (UNIVERSAL) |
71177.00 |
01 |
71,177.00 |
6 |
Radial Drilling Machine (UNIVERSAL) |
44220.00 |
01 |
44,220.00 |
7 |
Planar Machine (UNIVERSAL) |
187155.00 |
01 |
1,87,155.00 |
8 |
Piller Drilling Machine (UNIVERSAL) |
15350.00 |
01 |
15,350.00 |
9 |
Milling Machine(UNIVERSAL) |
96075.00 |
01 |
96,075.00 |
10 |
Slotting Machine(UNIVERSAL) |
30409.00 |
01 |
30,409.00 |
11 |
Shaping Machine(UNIVERSAL) |
48464.00 |
01 |
48,464.00 |
12 |
Surface Grinding(UNIVERSAL) |
45968.00 |
02 |
91,936.00 |
13 |
Tool & Cutter Grinder (UNIVERSAL) |
41392.00 |
01 |
41,392.00 |
14 |
Milling Adda (UNIVERSAL) |
10816.00 |
01 |
10,816.00 |
15 |
Bench Grinder (UNIVERSAL) |
4784.00 |
01 |
4,784.00 |
16 |
Power Hacksaw (UNIVERSAL) |
31843.00 |
01 |
31,843.00 |
17 |
Lathe Tool Dynamometer (RMS CONTROLS) |
44937.00 |
01 |
44,937.00 |
| 18 |
High Speed Cutting Machine (DEWALT) |
10290.00 |
01 |
10,290.00 |
GRAND TOTAL
(Eighteen Lakhs Sixty eight thousand six hundred and sixteen only) |
18,68,616.00 |
R&D Facilities:
-
All geared Lathe Machine, Milling, Grinding, Shaper and Lathe Machines
MACHINE TOOLS LAB Overview |
Area |
15m*28m = 420 sq m |
Establishment in the year |
2001 |
Total Investment |
Rs. 18,68,616.00 |
Major Equipment |
- All geared Lathe Machine
- Lathe Machines – Heavy Duty, Angle grinder
- Milling Machine, Surface Grinding, Universal Drilling Machines
|
STAFF DETAILS:
Lab- In charge: Mr. J. SUBBA REDDY
Associate Professor,
Department of Mechanical Engineering
Lab-Technician (s): Mr. S. AJAY BABU and D. ASHOK KUMAR
Laboratory Utilization:
S.No |
Laboratory Name |
Branch(s) |
1 |
MACHINE TOOLS LAB |
Mechanical-V Semester |
2 |
Mini Projects |
Mechanical , Aerospace |
3 |
Major Projects |
Mechanical , Aerospace |
4 |
Project based Lab Experimentation |
Mechanical, Aerospace |
|
